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EV Technician Jobs in Tata Motors – Battery Pack Repair, Motor Testing, High Voltage Safety, Salary & Career Growth

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As India transitions into electric mobility, Tata Motors has become the market leader in the EV segment with models like the Nexon EV, Tiago EV, Tigor EV, Punch EV, and the upcoming Curvv EV. With rapid EV adoption, Tata Motors workshops, EV diagnostic centers, and authorized service stations are hiring skilled EV Technicians to handle battery diagnosis, motor repair, high-voltage safety systems, and advanced electrical troubleshooting.

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EV Technician jobs in Tata Motors provide excellent growth opportunities, high technical learning, and strong long-term career potential as India moves toward a fully electric future.

Table of Contents

  1. Overview
  2. EV Technician Job Profiles in Tata Motors
  3. Key EV Components Technicians Handle
  4. Battery Pack Repair Workflow
  5. Motor Testing & Diagnostics
  6. High Voltage (HV) Safety Protocols
  7. Responsibilities of an EV Technician
  8. Eligibility & Skills Required
  9. Salary Structure (2025)
  10. Work Environment & Benefits
  11. Career Growth Path
  12. How to Apply
  13. FAQs
  14. Final Summary

1. Overview

EV Technicians in Tata Motors handle diagnosis and repair of electric vehicles, focusing on battery pack health, motor performance, high-voltage components, and EV charging systems. This role requires a mix of automobile knowledge, electrical engineering skills, and strict safety training.

As EV sales increase across India, the demand for EV technicians has multiplied, and Tata Motors is expanding its EV-ready service infrastructure across all major cities.

2. EV Technician Job Profiles in Tata Motors

Tata Motors EV service ecosystems include multiple technical job roles:


1. EV Service Technician

Handles routine EV servicing, battery checks, and diagnostic scans.

2. High Voltage (HV) Technician

Specialist in high-voltage systems like traction motors, power electronics, and battery disconnect units.

3. Battery Pack Repair Technician

Disassembles, diagnoses, and repairs battery modules.

4. EV Diagnostic Technician

Uses advanced scanners, oscilloscope data, and parameter monitoring tools.

5. Charging System Technician

Handles AC/DC fast chargers, onboard chargers, and EVSE communication issues.

6. EV Safety Supervisor

Ensures workshop complies with EV safety protocols.

Each role requires specialized training provided by Tata Motors EV training centers.

3. Key EV Components Technicians Handle

EV technicians work on high-tech components such as:

1. Battery Pack (Lithium-Ion)

  • Modules
  • Cells
  • BMS (Battery Management System)
  • Cooling plates

2. Traction Motor

Permanent magnet synchronous motors used in Tata EVs.

3. Inverter & Power Electronics

Converts DC power from battery to AC for the motor.

4. Onboard Charger

Manages AC to DC conversion during charging.

5. DC-DC Converter

Converts high-voltage DC to 12V DC.

6. High Voltage Wiring & Connectors

Orange cables with safety locks.

7. Thermal Management System

Maintains battery pack temperature.

Knowledge of these systems is essential for EV technicians.

4. Battery Pack Repair Workflow (Step-by-Step)

Battery diagnosis is one of the most technical tasks in EV servicing.


1. Preliminary Scan

Using EV diagnostic tools to read:

  • State of Charge (SOC)
  • State of Health (SOH)
  • Cell balancing data
  • Voltage variations

2. Battery Pack Removal

Performed only by trained HV technicians.

Requires:

  • Insulation gloves
  • HV lockout tag
  • Discharge tools

3. Battery Pack Opening

Technicians check:

  • Cell swelling
  • Module temperature irregularities
  • Loose connections
  • BMS error codes

4. Module Testing

Using:

  • Multimeter
  • Infrared thermometer
  • Battery analyzer

Technicians identify faulty modules.


5. Module Replacement or Repair

Damaged modules or connectors are replaced with Tata-approved parts.


6. Reassembly & High Voltage Reconnection

Ensuring:

  • Proper sealing
  • Correct torque specs
  • Zero leakage current

7. Final Calibration

Using Tata Motors diagnostic software:

  • BMS reset
  • Parameter balancing
  • Road test verification

Battery pack repair is the most skill-intensive job in EV servicing.

5. Motor Testing & Diagnostics in Tata Motors

The traction motor is the EV equivalent of an engine.

EV technicians perform:

1. Electrical Testing

  • Resistance check
  • Insulation test
  • Phase continuity

2. Mechanical Testing

  • Bearing noise detection
  • Rotor movement check
  • Cooling system checks

3. Diagnostic Testing

Using EV diagnostic software:

  • Motor temperature
  • Motor RPM
  • Torque output
  • Error throttling

Traction motors require minimal maintenance but precise diagnostics.

6. High Voltage (HV) Safety Protocols

EV Technicians must follow strict safety rules:

1. PPE (Personal Protective Equipment)

  • High-voltage gloves
  • Face shield
  • Insulated boots
  • Fire-retardant suit

2. Lockout-Tagout (LOTO) Procedure

Before touching HV components, technicians disconnect the battery and ensure no live circuit is active.

3. Insulation Verification

Testing HV insulation resistance.

4. No Metal Jewelry Rule

To prevent arcing and short circuits.

High voltage safety is mandatory and non-negotiable in EV service roles.

7. Responsibilities of an EV Technician

Core Duties

  • Diagnose EV components using scanners
  • Battery health testing
  • Motor and inverter testing
  • Repair or replace faulty modules
  • Inspect thermal systems

Charging System Responsibilities

  • Test AC & DC fast chargers
  • Fix EVSE communication issues
  • Diagnose onboard charger faults

High Voltage Safety Responsibilities

  • Perform lockout procedures
  • Use PPE
  • Maintain HV tools

Customer & Service Advisor Coordination

  • Explain technical issues in simple language
  • Suggest repairs
  • Assist in preparing job cards

Workshop Responsibilities

  • Maintain EV tools
  • Update diagnostic software
  • Follow Tata Motors repair guidelines

8. Eligibility & Skills Required

Educational Qualification

Job RoleQualification
EV TechnicianITI (Electrician/Mechanic), Diploma in Automobile/Electrical
HV TechnicianDiploma + EV certification
EV Diagnostic Expert3–5 years of EV experience

Technical Skills Required

  • EV technology knowledge
  • Battery testing
  • Motor diagnostics
  • Electrical circuits
  • Scanner operation
  • Cooling system understanding

Soft Skills

  • Problem-solving
  • Documentation
  • Coordination with advisors
  • Safety discipline

9. Salary Structure (2025)

PositionMonthly Salary
EV Technician₹18,000 – ₹26,000
Senior EV Technician₹25,000 – ₹35,000
HV Safety Technician₹28,000 – ₹38,000
Diagnostic Expert₹30,000 – ₹45,000
Supervisor₹35,000 – ₹50,000

Overtime, incentives, and EV skill allowances may apply.

10. Work Environment & Benefits

Work Environment

  • EV-ready bays
  • Specialized EV tools
  • High-voltage caution zones
  • Diagnostic-led workflow

Benefits

  • PF & ESIC
  • EV safety training
  • Tata Motors certification
  • Career growth to high-paying technical roles
  • Strong demand due to EV market boom

11. Career Growth Path

ExperienceGrowth
0–2 YearsEV Technician
2–4 YearsSenior EV Tech
4–6 YearsHV Specialist
6–10 YearsEV Diagnostic Expert
Long TermEV Workshop Supervisor / Technical Trainer

EV is the future, and skilled technicians rise quickly.

12. How to Apply

1. Tata Motors Dealership Workshops

Walk in and apply directly.

2. Tata Motors Official Careers Page

Visit: careers.tatamotors.com

3. Job Portals

Search:

  • “Tata Motors EV Technician Jobs”
  • “Electric vehicle technician vacancy”
  • “Battery repair technician jobs”

4. ITI & Polytechnics

Tata Motors recruits through campus placements.

13. FAQs

Q1. Do EV Technicians earn more than regular mechanics?

Yes, EV technicians earn higher due to specialized skills.

Q2. Is EV training provided by Tata Motors?

Yes, certified EV training is mandatory.

Q3. Is the job risky?

Not if proper HV safety procedures are followed.

Q4. Can a regular mechanic become an EV technician?

Yes, with electrical training and EV certification.

14. Final Summary

EV Technician Jobs in Tata Motors offer exceptional opportunities as the EV market continues to grow. With responsibilities involving battery pack repair, motor testing, inverter diagnostics, and strict high-voltage safety, this role is highly technical, respected, and future-proof.

Tata Motors provides extensive EV training, strong career growth, and competitive salaries, making this one of the most promising automotive careers in India.